Automatic Real-Time Defect Detection AOI in SMT Line

Name: Automatic Real-Time Defect Detection AOI in SMT Line
Availability: InStock

Model: ET-AOIS510

AOI is designed to automatically inspect PCB assemblies for soldering defects, missing components, polarity errors, and other surface issues after printing or placement. It uses high-resolution industrial cameras and advanced image processing algorithms to ensure high accuracy and fast inspection speeds.

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Machine Features

Stable hardware structure ensures the stability of the equipment. The frame platform and gantry are welded together and then processed by a milling machine to ensure overall accuracy.
High-resolution image processing system: 5-megapixel industrial high-speed color camera, with telecentric lens, can capture clear images with distinct colors to ensure stable detection. It also provides a variety of resolutions such as 10um and 15um to meet the customer's product diversity and detection speed requirements.
Accurate positioning methods, including reference point positioning + pad positioning + component positioning + template positioning, make the detection effect more accurate, with fewer false alarms, and can easily deal with deformed boards or FPC flexible boards.
Powerful false soldering detection algorithm uses vector feature algorithm and logic algorithm to analyze and calculate multiple feature points, ensuring effective detection of false soldering of chip components, false soldering of ICs, and defective products with lifted leads.
Powerful process statistical analysis function (SPC): A complete and diverse SPC tool allows users to monitor production problems in real time, with detailed classification statistics for false alarms and defects, providing operators with strong quality control support, allowing users to see at a glance.
Labor-saving, unmanned smart factory solution. Data can be exchanged with upstream and downstream equipment (buffer, OK/NG board receiver), and one machine can also be used for multiple machines.
The repeatability of the equipment is <10% (4Sigma).

Machine Details

Model	ET-AOIS510
Camera	Standard configuration: 5 megapixel industrial camera(Optional: 12 megapixel industrial camera)
Lenses	Telecentric lens
light source	RGB three-color light
Resolution	Standard: 15μm (optional 10μm)
Field of view	10μm：2420mm 15μm：3630mm 25μm：60*50mm
Measurable PCB size	420mm*350mm
PCB Thickness size	0.3~5mm
Clip width	3mm
Clear height	standard: TOP:30mm BOT:30mm Maximum adjustable: TOP:50mm BOT:50mm
Maximum PCB weight	5KG
Detection speed	200~250ms/FOV
X,Y movement Drive	Servo motor
operating system	Windows10 64bit
power supply	AC220V,50/60Hz
Air pressure	0.5Mpa
Track height	900±20mm
Weight	About 500KG
Dimension	L890W990H1560mm(without warning lamps)
SMT Testing Project	Wrong parts, missing parts, reverse, offset, erected, sideways, flipped, damaged, short circuit, insufficient tin, cold solder joint, empty solder joint, overflow glue, exposed copper, pin lift, pin deformation
THT Testing Items	No tin, too little tin, too much tin, voids, short circuits, exposed copper, false soldering, buried feet, tin balls, foreign matter

Application

Suitable for different industry, like:

Consumer electronics：Mobile phones, tablets, TVs, smart watches, headphones, etc.

Computers and communication equipment：Motherboards, network cards, switches, 5G communication modules, etc.

Automotive electronics：Automotive LED lights, control modules (ECUs), camera modules, etc.

Medical electronic equipment：Medical monitoring equipment, portable diagnostic instruments

Industrial control and power equipment：PLC controllers, electric meters, industrial control boards, etc.

LED lighting and display：DOB light source boards, LED modules, lamp bead mounting

Automatic Real-Time Defect Detection AOI in SMT Line-Shenzhen Eton Automation Equipment Co., LTD.

Customer Project

Global Service

Global Exhibition

Frequently Asked Questions

What SMT machines do you manufacture?

We provide a full range of SMT machines including pick and place machines, stencil printers, reflow ovens, conveyors, and SPI/AOI inspection equipment.

Are you a trading company or manufacturer?

We are a professional SMT equipment manufacturer with over 15 years of experience, offering both standard and customized solutions.

Is it easy to operate your SMT machines?

Yes, our machines feature user-friendly interfaces and we provide English manuals, operation videos, and online technical support to ensure smooth operation.

Do you provide overseas installation or training?

Yes. We have local engineers and service office in Indai, Egypt, Turkey, Vietnam, Russia, etc. And also after machine arrive client's factory, we'll arrange engineer to client's factory to start machine installation and training.

How long is your delivery time?

Our machine is usually ready within 25-30 working days. But if machine have stock then we can delivery machine within 7-15 working days.

What is your warranty policy?

All our machines come with a 1-year warranty. Lifetime technical support is provided free of charge.

Can your SMT line be customized for our products?

Absolutely. We provide tailored SMT solutions based on your PCB design, components, and production volume.

What power supply do your machines use?

Normally 220V single-phase or 380V three-phase, depending on the machine type.

Can I see a machine demo before placing the order?

Of course. We can arrange a live video demo or welcome you to visit our factory for a hands-on experience.

Automatic Real-Time Defect Detection AOI in SMT Line

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